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Best Construction Materials For Industrial Ovens

Production Systems works with manufacturers and finishing companies to design industrial ovens that meet the specific requirements of the groups. The engineering and design team at Production Systems incorporate the proper air circulation, ventilation exhaust, air seal, combustion equipment, safety controls, temperature controls, and electrical controls that are necessary for a successful process. One of the primary factors in designing an industrial oven is the selection of the right materials. Initial considerations include the interior and exterior metals. When choosing materials for an industrial oven, temperature and corrosion are key considerations. Material Options for Industrial Oven Walls Industrial oven walls must be durable, resistant to high temperatures and corrosion, and provide effective insulation to maintain consistent temperature and energy efficiency. They also need to be designed to prevent warping and heat loss. Heavy gauge cold rolled steel is often used for structural components, including industrial equipment. Due to the cold rolling process, this steel exhibits these properties: improved hardness, resistance to deformation, and greater tensile strength. It also produces smooth, high-quality surface finish, that makes it aesthetic pleasing. Another material, [...]

2025-05-12T13:30:36-04:00May 12th, 2025|Industrial Ovens|Comments Off on Best Construction Materials For Industrial Ovens

Space Considerations When Designing a Powder Coating System

When planning to integrate a powder coating system into a facility, carefully evaluating the space requirements is vital to creating an efficient and productive operation. Asking the right questions can help ensure a well-designed and functional layout. Key Questions to Ask What is the total amount of floor space required for the powder coating system? Ensuring adequate floor space is essential for safety and efficiency. Crowded layouts can increase the risk of accidents and create operational bottlenecks. Is there sufficient space between machines for accessibility? Providing enough clearance between machines is crucial. Operators should be able to remove parts from the line and resolve issues without difficulty. Do workers have enough room to maneuver? Workers need proper access to all sides of the parts being coated. Comfortable movement promotes efficiency and reduces fatigue. Is the conveyor space adequate for safe operation? The conveyor system must have sufficient space to move parts smoothly through the entire coating process. Can rolling racks or forklifts be used effectively? Facilities should accommodate the movement of heavy racks or forklifts, including turning radii and entry [...]

2025-03-31T17:55:15-04:00March 31st, 2025|Design & Engineering|Comments Off on Space Considerations When Designing a Powder Coating System

Industrial Finishing Systems For Military Applications

For manufacturers in the Defense Industry, every piece of equipment and every component must meet the most stringent requirements. Military equipment and parts must be reliable, durable, and precise. To ensure requirements are met, advanced industrial finishing solutions are extremely important. The most often used finishing solutions for this industry segment include metal plating, shot blasting, and paint/coatings application. Metal Plating Processes Metal plating is a process where a thin layer of one metal is deposited onto the surface of another material, to enhance its properties like corrosion resistance and hardness. Metal plating creates a protective coating on the receiving metal. Metal plating technology includes: Electroplating - uses an electric current to deposit the metal ions onto the surface Anodizing - thickens the metal's natural oxide layer Electroless plating - A chemical reaction that creates a uniform coating without using electricity Chemical film - A chromate-based coating that protects against corrosion and improves electrical conductivity Few industries demand more metal plating than the Defense Industry. Production Systems provides specialized solutions for the metal plating process, such as conveying systems and industrial ovens [...]

2025-03-10T15:42:46-04:00March 10th, 2025|Process Enclosures & Oven Designs|Comments Off on Industrial Finishing Systems For Military Applications

Heavy-Duty Equipment Manufacturers Provide Exceptional Exterior Protection With Industrial Coatings

To meet the demands of harsh environments, large equipment manufacturers use powder coating to protect their products. Powder Coating offers exceptional durability, flexibility, and resistance to chemicals, corrosion, and impact. However, manufacturers must use the right powder coating products, and that means coatings that are tested and meet stringent specifications. But that’s not all, they must also apply them properly. Pretreatment To achieve the best results from a powder coated finish, the receiving surface must be thoroughly cleaned. It should be free of dust, oil, rust, old paint or other coatings. Any contaminant left on the surface will affect the powder’s adhesion and durability. Production Systems offers pretreatment systems, including sanding and grinding booths and parts washers, all designed to properly prepare the machine surface for the coating process. Production Systems also offers industrial ovens for those instances where drying is needed from a wash station or when a specific temperature needs to be met. Application For effective application of a powder coating, a powder spray gun system that’s made specifically for this finish is needed. The powder is blown [...]

2025-03-10T13:58:28-04:00March 10th, 2025|Finishing Systems|Comments Off on Heavy-Duty Equipment Manufacturers Provide Exceptional Exterior Protection With Industrial Coatings
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