Industries Served
Production Systems has been providing numerous industries with products and services since 1972. Today, we design, fabricate, and install many different types of finishing systems.
Our expert staff determines production requirements for finishing products taking into account the plant floor space, operational procedures and finishing schedule. Our experience allows us to qualify and quantify production finishing methods. As a result, through experience gained, our customers are offered the best finishing solutions for their application.
Furniture
Production Systems provides a complete line of paint booths and finishing systems for the furniture industry. All our equipment is designed to efficiently create the highest quality finish possible.
Finishing - An Important Part Of Furniture Manufacturing
Finishing systems in furniture production play a crucial role in enhancing the aesthetic appeal and durability of the final product. These systems involve a variety of processes, including sanding, staining, painting, and applying protective sealants. Advanced technologies such as industrial spray or roller coating, vacuum coating, and digital printing are employed to ensure superior quality finishes.
Automation is essential for maintaining consistency, especially when dealing with large volumes. Moreover, the flexibility to process small batches efficiently allows for customization and special processes upon request. Efficiency in these systems is vital for securing good profit margins, with software and IoT solutions aiding in process optimization. Innovation in finishing technologies helps overcome the limitations of raw materials, providing high-performance surfaces and flawless finishes.
Production Systems designed and built a tow line finishing system for Gat Creek out of Berkeley Springs, WV. The tow line carries carts of case goods and chairs to be conveyed through spray booths, flash and cure enclosure. The system includes opposing, enclosed and pressurized spray booths, a heated flash enclosure with turbulent air flow, and a direct gas fired cure oven with turbulent air glow typical of furniture finishing systems. Also provided were make-up air systems to replace the exhausted air from the finishing operation.
Automotive
Production Systems offers a comprehensive line of high-quality paint booths, pretreatment and surface booths, mix rooms and paint kitchens, and oven technology for the automotive industry.
Achieving A Flawless Automotive Finish
Production Systems offers high-quality paint booths and comprehensive finishing systems for the automotive industry. Our offerings include a variety of paint booths, pretreatment and surface booths, mix rooms, paint kitchens, and ovens.
With a focus on advanced engineering and paint technology, Production Systems designs and manufactures automotive paint booths that are not only industry-leading but also efficient, effective, and adaptable to different coating types. The company’s high-performance booths are designed to fit the unique needs of each facility, whatever the size. With exceptional air flow, excellent controls, and high-end lighting, our booths enable professionals to achieve a flawless paint finish on vehicles. Production Systems booths are easy to install and maintain.
Cross draft and down draft spray paint booths provide efficient methods for producing high-quality finishes for the automotive industry. Production Systems also offers semi-down and side-down draft systems, pressurized and non-pressurized, and more options that can enhance productivity and quality in your automotive coating operation.
Manufacturing
Production Systems produces high-performance industrial finishing systems. From single paint booths to complete finishing systems, we offer a diverse range of products for industrial companies across the nation.
Finishing - An Essential Aspect Of A Modern Production Line
Finishing manufacturing encompasses a variety of techniques used to enhance the appearance, durability, or functionality of a product after its initial fabrication.
Electroplating is a popular method that involves using an electric current to coat a conductive surface with a layer of metal, which can add desirable properties or increase thickness. Items such as machinery parts, car parts and building structures are great examples of products that are suitable for electroplating. With exposure to unpredictable weather conditions, such as rain, storms and wind, these items require electroplating to increase their wear and tear.
Electropolishing, on the other hand, uses a chemical process to polish and smooth the surface of a metal part, improving its finish and resistance to corrosion. Common parts and components electropolished include tanks, piping, fittings, rods, discs, large parts & surfaces, and more.
Laser engraving is a non-contact method that allows for precise marking of parts with identifiers such as logos or serial numbers. These processes are crucial in industries where the aesthetic appeal and longevity of products are paramount, and they also serve functional purposes such as improving wear resistance or electrical conductivity.
Each technique has its specific applications and benefits, making the field of finishing manufacturing an essential aspect of modern production lines.
Furniture
Production Systems provides a complete line of paint booths and finishing systems for the furniture industry. All our equipment is designed to efficiently create the highest quality finish possible.
Automotive
Production Systems offers a comprehensive line of high-quality paint booths, pretreatment and surface booths, mix rooms and paint kitchens, and oven technology for the automotive industry.
Manufacturing
Production Systems produces high-performance industrial finishing systems. From single paint booths to complete finishing systems, we offer a diverse range of products for industrial companies across the nation.
Military & Defense
Production Systems provides a complete line of paint booths and finishing systems for the military & defense industry. All our equipment is designed to efficiently create the highest quality finish possible.
Surface Finishing For Military & Defense
Military-grade surface finishing is a critical process in the manufacturing and maintenance of defense equipment. The rigorous conditions on the battlefield demand that every piece of equipment performs reliably under stress. Spray booths and finishing equipment are indispensable in the application of surface treatments such as phosphate coatings, anodize, hard anodize, and black oxide. These treatments are essential for enhancing the durability, corrosion resistance, and overall performance of metal parts. These finishes also provide essential protection against friction and heat. Corrosion resistance is particularly important for operations in humid climates, where the risk of rust and subsequent damage is high. Similarly, friction resistance is crucial for the optimal performance of moving parts, which are subject to wear and tear. Heat protection is another benefit, safeguarding equipment in high-temperature environments. Overall, these surface finishes contribute significantly to the resilience and sustained functionality of military hardware, ensuring that it can withstand the rigors of service and protect the lives of those who depend on it.
Marine & Yacht
Production Systems offers a comprehensive line of high-quality paint booths, pretreatment and surface booths, mix rooms and paint kitchens, and oven technology for the marine industry.
Finishing And The Application Of Marine Coatings
The maintenance of watercraft is a complex task that requires attention to detail, especially when it comes to painting and applying coatings. The use of large equipment paint booths for painting sections of ships, submarines, or sizable yachts is particularly advantageous for components brought ashore for maintenance or repair, providing an optimal painting environment prior to reassembly. These booths provide a controlled environment, essential for the application of marine coatings, which must be resilient enough to withstand not just the rigors of sunlight, air, and water, but also the corrosive effects of saltwater and organic growth. The precise regulation of temperature, humidity, and airflow within these booths ensures that the specialized paints and anti-foul coatings are applied under optimal conditions, which is crucial for their effective curing and long-term performance. Adhering to stringent safety and efficiency standards, these practices underscore the importance of protecting marine vessels against the harsh marine environment, thereby extending their service life and maintaining their structural integrity.
Rail & Transit
Production Systems produces high-performance industrial finishing systems. From single paint booths to complete finishing systems, we offer a diverse range of products for the rail & transit industry across the nation.
Spray Booths & Finishing Equipment for the Rail & Transit Industries
The rail and transit industries have long recognized the importance of protective coatings and finishes to ensure the longevity and reliability of their equipment. Spray booths and finishing equipment play a crucial role in applying these vital coatings. The process of electroplating, which has been a cornerstone in the railroad industry for over a century, involves depositing a metal coating on the exterior of components. This not only protects the base metal from the harsh elements but also extends the lifespan of these parts significantly. Innovations in metal coatings and finishes, such as advanced electroplating techniques, are essential for the future of transportation. They not only contribute to the durability of rail components, which can last up to 60 years or more, but also offer cost savings over time. As railroads continue to be a backbone of global transportation, the evolution of finishing technologies will be pivotal in driving the industry forward, ensuring that trains can withstand the rigors of constant exposure to environmental extremes while maintaining operational efficiency.
Military & Defense
Production Systems provides a complete line of paint booths and finishing systems for the military & defense industry. All our equipment is designed to efficiently create the highest quality finish possible.
Marine & Yacht
Production Systems offers a comprehensive line of high-quality paint booths, pretreatment and surface booths, mix rooms and paint kitchens, and oven technology for the marine industry.
Rail & Transit
Production Systems produces high-performance industrial finishing systems. From single paint booths to complete finishing systems, we offer a diverse range of products for the rail & transit industry across the nation.
Aerospace & Aviation
Painting an aircraft offers protection against the elements. Product Systems offers finishing solutions for commercial, industrial and military applications.
Surface Finishing In Aviation & Aerospace
Corrosion control and maintenance are vital for ensuring the longevity and reliability of aerospace equipment used in the military and defense. The process of aerospace finishing is intricate, involving steps like chemical stripping to remove old paint, media blast removal to clean surfaces, and the use of temperature and humidity-controlled paint booths to apply new coatings. These methods not only contribute to the durability of the equipment but also to its aesthetic and functional qualities.
Agriculture & Construction
The finishing systems offered by Production Systems coat and seal vehicles and machinery leading to higher productivity and greater safety.
Finishing Systems Tailored For Agricultural Sectors
Paint booths designed for construction and agricultural use are distinct from standard booths due to the sheer size of the machinery involved. Large equipment booths play a pivotal role in the equipment maintenance process, providing a controlled environment for the application of paint, ensuring a finish that not only revitalizes the appearance of these machines but also fortifies them against the relentless conditions of farm labor. Similarly, in the construction industry, the colossal machinery that shapes our infrastructure, such as excavators, bulldozers, cranes, loaders, and dump trucks, also requires periodic painting. The wear and tear of construction sites can quickly diminish the protective layers of paint, making touch-ups or complete repaints a necessity for both preservation and operational efficiency.
Large Equipment
Production Systems creates the right system for every job. Everything from encapsulating the machine, removing or blasting off old paint and cleaning the machine surface.
Safeguarding Valuable Machinery
In the large equipment realm, paint booths are essential for maintaining their longevity. These specialized booths accommodate the vast dimensions of oversized equipment, providing a dust-free, temperature-controlled setting crucial for the high-quality application of industrial coatings and finishes. The coating process not only enhances the visual appeal of the machinery but also serves as a protective barrier against the harsh environmental conditions encountered in the industrial sector. Regular painting or coating of equipment inside these booths is not merely cosmetic; it is a critical maintenance task that prevents rust and wear, thereby extending the operational life of the equipment. This practice underscores the importance of paint booths in safeguarding valuable machinery while ensuring consistent performance in demanding work conditions.
Aerospace & Aviation
Painting an aircraft offers protection against the elements. Product Systems offers finishing solutions for commercial, industrial and military applications.
Agriculture & Construction
The finishing systems offered by Production Systems coat and seal vehicles and machinery leading to higher productivity and greater safety.
Large Equipment
Production Systems creates the right system for every job. Everything from encapsulating the machine, removing or blasting off old paint and cleaning the machine surface.
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Chris Morris2024-01-24 Great company to work with, highly recommend Production Systems Gat Caperton2024-01-16 PSI just completed a second wood furniture finishing line for Gat Creek. Both are world-class. The first was completed in 2005 and helped lead our factory through a renaissance. Our product got better and customers/consumers noticed! The 2005 line also improved our productivity significantly. Though designed to be similar, the 2023 finishing line that PSI designed and installed outperforms the original. Too often, the quality of the design and craftsmanship of manufacturing systems decline when compared over time…but not with PSI. We have two winners on our hands and look forward to working with PSI again in the future. They have our highest recommendation.